Automatic flap disc machine

Automatic flap disc machine is developed specifically for the production of abrasive flap disc and non-woven flap disc. The machine can auto pick the backing, detect backing, auto quantitative gluing, cut & put flaps, shaping and auto pick up finished flap disc, with high degree of automation, remote monitoring and maintenance, uniform flap arrangement, improved efficiency and stable quality. It can produce 6000pcs per 8 hours for single operator.

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Basic specification
Flap disc size	Backing: φ75mm-φ180mm Flap width: 11mm-35mm	Glue qtty	4-30g （±0.5g）
Flap disc Type	T27/T29 Single/Double flap	Flap qtty	Can be put flap at any degree
Backing	Fiberglass, plastic	Production capacity	6000P/8H
Power	Panasonic servo motor	Operator	1
Power supply	Pneumatic, Electric	Voltage	380V
Glue pump	280KG	Installed power	8KW
Glue system	Airtac cylinder, SMC Balance control valve	Feeder size	1000mm400mm1400mm
Glue system size	1100mm5601600mm	Main machine size	2200mm1600mm1500mm
Photoelectric sensor	Autonics	Cylinder	Airtac
Magnetic switch	Airtac	Control panel	Weinview
Air switch	CHINT	Temp. controller	OMRON
Reducer	Liming	Bearing	FAG
Bearing	NSK	PLC	Taida
Linear guide rail	Hiwin	Pneumatic component	SMC



Humanized mechanical structure design, easy to operate, high degree of automation, set the put-flap and press-discs as one, one operator can easily complete the operation.


Use imported servo motor and driver, stable equipment, high production efficiency, measured speed is 3.7~4 seconds per disc. Selection of European standard industrial materials, by the professional CNC machining overall fine milling, fine grinding, molding at once, stable and durable


The drive parts adopt international famous brand linear guide rail, high speed servo motor and reducer, which can respond to micro displacement and feeding. Accurately operating system


Use the international famous brand photoelectric switch to detect backing and abrasive paper, auto pass no-backing workstation and no-glue backing, stable and accurate. The flaps angle and length can be adjusted accurately, and the operation is simple and convenient. High utilization rate of materials, and the glue quantity and the flap length and quantity can be freely set. Glue system adopts cycle constant temperature control system, which provides temperature for glue, and it is convenient and efficient.